Connected Products

Your Device Gets You to Launch. the Connected System Decides Who Wins.

We design and engineer that system for commercial and industrial products, from device to cloud, built to stay reliable and secure long after launch.

Discuss your product's needs
Construction worker with digital devices

What Sets Us Apart

Connectivity Is Where We Started
We've been building connected products since 2009. We made LightBlue, a widely used BLE tool.
One Team Across Every Discipline
One team owns every discipline and the connections between them.
MedTech Rigor at Consumer Speed
Security and reliability proven on implants, at the pace your market moves.
Security Starts at the Architecture
We model how an attacker would approach the product before the design is set.

Products we help build

Connected Products Across Commercial, Industrial & Consumer Markets.

The products differ, but they share demanding connectivity, security, and system requirements.

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Buildings

Smart Building Systems

Lighting, climate, and access networked across tenants in metal-heavy buildings.
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Industrial

Connected Machinery

Long-life machines secured and updated remotely for years.
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Wellness

Wearables & Personal Devices

Smartwatches and trackers shipped at volume, updated over the air.
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Energy

Energy & Charging Equipment

Chargers and storage managed at fleet scale, with secure updates and utility integration.
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Mobility & Logistics

Fleet, Transit & Asset Tracking Products

Shared vehicles and trackers managed remotely at volume, in public spaces.
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Sports & Fitness

Fitness & Sport Equipment

Machines and sensors shared by many users, updated across every unit.
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Residential

Smart Home Devices

Products that join several vendors' ecosystems on the customer's network.
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Agriculture

Remote Monitoring & Equipment

Distributed devices in remote locations, on limited power and unreliable networks.
Don't see your product here? Tell us the problem your team is facing.
Tell Us About Your Product

The Connected Product System

A Connected Device Is One Component of a Five-Layer System.

Most of what makes a connected product work sits outside the device itself. Customers interact with the device and its app, while the wireless link, the cloud, and the other systems the product joins decide whether it keeps working after launch.
Each layer has its own performance and security requirements, and the most expensive faults appear where two layers meet. We build all five, so the engineers who design those meeting points are the engineers building the layers on either side.
Vignette Multidisciplinary Team White
1
The Device
Electronics and firmware, with security built into the device itself.
2
The Wireless Link
Wireless protocols working inside real buildings and enclosures, where radio conditions differ from the lab.
3
The App or Gateway
The user-facing app or edge gateway, with the access levels and provisioning that control who can do what.
4
The Cloud & Fleet Platform
Device management, update distribution, and monitoring across every installed unit.
5
The Surrounding Systems
Smart home ecosystems, building platforms, and partner systems the product has to work with.

WHAT WE SOLVE FOR

Where Connected Products Get Hard.

These are the challenges teams bring us. Each one sits where disciplines, vendors, or teams meet.

EXPAND ALL
Integration Challenges Icon

Wireless That Holds in the Lab and Drops on Site

Bench results do not predict behavior inside a metal enclosure or a crowded building.
Why It Happens
Metal housings, motor noise, and dense device populations shape radio performance in ways a lab rarely recreates, and a test plan built around the lab never asks about them.
What it costs
Connection drops surface in field trials or after installation, when antenna placement, enclosure, and protocol choices are already fixed.
Architecture Challenges Icon

Security Reviewed After the Architecture Is Set

Security questions arrive from customers, integrators, and internal risk reviews, and the answers live in the architecture.
Why It Happens
Security gets scoped as a feature to add once the product works. The authentication model, the update path, and the trust boundary between components are architecture decisions, and they get made in the first design reviews either way.
What it costs
A late review finds the problems and cannot move them. Fixing a weak update path or a single access level for everyone means reopening firmware, app, and cloud at once.
Security As Documentation Challenges Icon

Firmware Updates That Fail Across the Installed Base

An update system that works on the bench meets conditions in the field that nobody reproduced in-house.
Why It Happens
Update paths get designed last, after connectivity, storage, and power behavior are fixed. Interrupted transfers and mixed firmware versions then become edge cases the design never accounted for.
What it costs
A failed update strands devices customers have already installed, and recovery means a return, a site visit, or a replacement.
Partner Fragmentation Challenges Icon

Connections That Break Across Phones and OS Versions

A product that connects reliably on the team’s test phones meets thousands of phone models and OS versions once it ships.
Why It Happens
Every phone maker and OS release handles Bluetooth its own way, and the fault can sit in the app, firmware, or protocol, beyond what any one specialist sees.
What it costs
At scale, rare failures happen every day as support tickets, returns, and bad reviews, and a single OS update can break a working product overnight.
Connected System Verification and Validation Challenges Icon

A Platform Inherited From Someone Else

A partly built embedded system with reasoning no one on the current team can fully trace.
Why It Happens
Platforms change hands between teams and vendors midway, and the code moves without the decisions behind it. Build systems, OS images, and integration points carry risk nobody has assessed.
What it costs
The product cannot reach manufacturing until someone owns the whole system, and every change risks a fault in a part no one has examined in months.
Design History File Challenges Icon

Provisioning That Works on Ten Units and Fails on the Line

Provisioning and test steps built for a prototype break on a factory line.
Why It Happens
Device identity and keys get handled by hand in development. Nobody designs how each unit receives its credentials and gets tested on the line until manufacturing is already booked.
What it costs
Units ship with inconsistent credentials, or the line stalls on a step engineering invents under schedule pressure.
Bring us the one that's blocking you. Tell us what you are up against.
Tell Us About Your Challenge

Connectivity & Security

We Spend the Rigor Where the Risk Is.

We find where a connected product can fail, then design around it from the start.
An illustration of series of documents representing key security and design controls with accompanying checkmarks.

Connectivity Architecture

Wireless designed for the place the product lives.

We design the connectivity architecture around where and how the product is used, from BLE and Wi-Fi to multi-protocol designs. When conditions call for it, we build tooling to measure experience and performance in the real environment.

SECURITY ARCHITECTURE

Threat Modeling Before The Architecture Is Set.

We model how an attacker would approach the product, then design authentication, access levels, and update paths to close what the model finds. The same work decides how each device receives its identity on the production line.

An illustration of a bunch of decision input arrows all converging upon a single check mark.
An illustration of a hand holding a magnifying glass and following a weaving path of check marks.

Lifecycle Ownership

Designed for the life of the product.

Update systems, OS images, and fleet management are designed in from the start. Where a platform arrives half built, we assess it first, name the risks, and take ownership of what ships.

Want to understand our full development process? Explore how we work across disciplines.
Product Highlights

Connected Products We've Been Trusted With.

We’re drawn to hard problems, and these are a few of the connected products we’ve helped build.

Programs •
5

BACtrack was the first company the FDA allowed to market breathalyzers for consumer use, and in 2013 it released the world’s first smartphone breathalyzer.

BACtrack Mobile pairs with a phone over Bluetooth, turning a breath sample into a blood alcohol estimate on the screen in the person’s hand.

That means anyone can know their number before making a decision that depends on it. It also means an accuracy people stake real decisions on has to survive a wireless link to whatever phone they happen to carry.

Connected Consumer Device
Personal Health
Post-Market
Electronics
Embedded Software
Mobile Apps
Systems
BLE
Connectivity SDK
Low-Power Design
Manufacturing Support
Native Android
Native iOS
PCB Design
Sensor Integration
Highlight Cover Bactrack

Ear Technology Corporation designs Tweak hearing products with audiologist Dr. Daniel R. Schumaier, drawing on 50 years of clinical practice.

TweakConnect pairs a Tweak sound amplifier with a smartphone app where the wearer picks an amplification profile, fine-tunes it, and switches programs as their surroundings change.

That means the wearer decides what sounds right, in the room where it matters. It also means a Bluetooth connection that has to work with whatever phone the wearer happens to own, from flagships to budget Android handsets that each handle Bluetooth their own way.

Connected Consumer Device
Audiology
Post-Market
Mobile Apps
Systems
BLE
BLE Optimization
Handset Compatibility
Native Android
Tweak

FlowIQ is developing a small device that attaches to any standard toilet and reads what a bathroom visit already contains.

It is designed to measure hydration and screen for early signs of urinary tract infection by spectroscopy, with nothing to collect and nothing to do differently.

For someone at risk of either, that means a daily check that never becomes a task. It also means proving that optics compact enough to clamp onto a toilet can read chemistry reliably, before there is a product to sell and on a pre-seed budget.

Connected Consumer Device
Monitoring
Proof of Concept
Electronics
Systems
Rapid Prototyping
Sensor Integration
Signal Processing
Spectroscopy
Highlight Cover Flowiq

A global fashion brand’s smartwatches reached millions of wrists across several product generations, and they were designed to look like watches first.

Under the face they tracked health and activity, moved logs and firmware updates to a phone over Bluetooth, and ran on a battery sized for a fashion case.

For the wearer, that meant a watch chosen for how it looked that still did what a smartwatch does. It also meant pairing with every phone and OS version its wearers owned, each handling Bluetooth its own way, at a scale where a one-in-a-million quirk came up every day.

Connected Consumer Device
Health & Fitness
Post-Market
Design
Electronics
Embedded Software
Mobile Apps
BLE
BLE Optimization
Device Simulators
HIL Testing
Low-Power Design
Miniaturization
Native Android
Native iOS
OTA Updates
PCB Design
Highlight Cover Smartwatch

Hyperice’s Core™ Meditation Trainer is a handheld device you cup in both palms, with heart sensors in the handles and a pulse you breathe along with.

It reads heart rate and heart rate variability to tell when you have settled into a focused state, and the app’s guided sessions respond to that.

For someone who wonders whether they are meditating right, that means a device that can tell them. It also means a consumer product whose first act out of the box is updating its own firmware over Bluetooth, in a living room, where a failed update is a returned product.

Connected Consumer Device
Wellness
Post-Market
Electronics
Embedded Software
Mobile Apps
Biosensing
BLE
Native Android
Native iOS
OTA Updates
RF & Antenna Design
Sensor Integration
Highlight Cover Hyperice Core

Kiddo began at GoodParents as a wristband for children ages 4 to 10, built to give parents real-time insight into their child’s health and wellbeing.

The band reads temperature, perspiration, heart rate, and motion, and the parent app turns those readings into scores for health, activity, sleep, and emotional wellbeing.

That means a parent sees how their child is sleeping and coping, along with how active they are. It also means sensors on a small child’s wrist, worn through play and sleep, have to read steadily enough to become a score a parent can trust.

Connected Consumer Device
Personal Health
In Development
Embedded Software
Mobile Apps
Security
Systems
Biosensing
BLE
Charge Management
Hardware Bring-Up
Low-Power Design
Native iOS
OTA Updates
Secure Authentication
Sensor Integration
Goodparents

Pocket Radar makes radar guns used everywhere from MLB coaching staffs to youth teams.

The Smart Coach Radar™ sends every reading over Bluetooth to the Pocket Radar app, which records video with the speed embedded in it, calls the number out loud, and tracks results over time.

That means an athlete sees which pitch or swing produced which number and builds a record of progress. It also means every reading has to reach the app, even when a coach is running ten radars across a few shared iPads at the same practice.

Connected Consumer Device
Health & Fitness
Post-Market
Mobile Apps
Security
Systems
BLE
Handset Compatibility
Multi-Device Connectivity
Security Architecture
Pocketradar
Programs •
9
Bactrack
Highlight Cover Bactrack

The World’s First Smartphone Breathalyzer

BACtrack was the first company the FDA allowed to market breathalyzers for consumer use, and in 2013 it released the world’s first smartphone breathalyzer.

BACtrack Mobile pairs with a phone over Bluetooth, turning a breath sample into a blood alcohol estimate on the screen in the person’s hand.

That means anyone can know their number before making a decision that depends on it. It also means an accuracy people stake real decisions on has to survive a wireless link to whatever phone they happen to carry.

Connected Consumer Device
Personal Health
Post-Market
Electronics
Embedded Software
Mobile Apps
Systems
BLE
Connectivity SDK
Low-Power Design
Manufacturing Support
Native Android
Native iOS
PCB Design
Sensor Integration
Cardinal Glass
Highlight Cover Cardinal

Smart Privacy Glass on a Scalable Embedded Linux Platform

CLiC™ is Cardinal IG’s smart privacy glass, and after more than ten years of development it entered full-scale production in 2026.

A pane switches from clear to private in under a tenth of a second, with no tint or distortion, and ties into smart home and building control systems.

For a home or a hospital room, that means privacy on command with no blinds or drapes. It also means a window that is now a connected device, one that has to stay secure and keep working for as long as the glass does, and be built the same way for every manufacturer who puts it into a window, glass door, or glass partition.

Connected Smart Building System
Smart Building
Smart Home
Post-Market
Embedded Software
Containerized Architecture
Embedded Linux
OTA Updates
Wi-Fi
Yocto
Ear Technology
Tweak

A Sound Amplifier Its Wearer Tunes From Their Own Phone

Ear Technology Corporation designs Tweak hearing products with audiologist Dr. Daniel R. Schumaier, drawing on 50 years of clinical practice.

TweakConnect pairs a Tweak sound amplifier with a smartphone app where the wearer picks an amplification profile, fine-tunes it, and switches programs as their surroundings change.

That means the wearer decides what sounds right, in the room where it matters. It also means a Bluetooth connection that has to work with whatever phone the wearer happens to own, from flagships to budget Android handsets that each handle Bluetooth their own way.

Connected Consumer Device
Audiology
Post-Market
Mobile Apps
Systems
BLE
BLE Optimization
Handset Compatibility
Native Android
FlowIQ
Highlight Cover Flowiq

A Personal Urinalysis Device, Investor-Ready on a Pre-Seed Budget

FlowIQ is developing a small device that attaches to any standard toilet and reads what a bathroom visit already contains.

It is designed to measure hydration and screen for early signs of urinary tract infection by spectroscopy, with nothing to collect and nothing to do differently.

For someone at risk of either, that means a daily check that never becomes a task. It also means proving that optics compact enough to clamp onto a toilet can read chemistry reliably, before there is a product to sell and on a pre-seed budget.

Connected Consumer Device
Monitoring
Proof of Concept
Electronics
Systems
Rapid Prototyping
Sensor Integration
Signal Processing
Spectroscopy
Global Building Automation Company
Highlight Cover Smart Building

A Building Automation Concept Proven in the Real World in Weeks

A global building automation company is developing an automation platform for commercial buildings, one that controls and monitors dense fleets of connected devices across facilities shared by many tenants.

For a building operator, the aim is one system running the connected devices of an entire property. It also means radio working through metal enclosures and motor interference at extreme device density, and a security model that has to hold across every tenant, device, and door it touches.

Connected Smart Building System
Smart Building
In Development
Security
Systems
BLE
BLE Optimization
Connectivity SDK
Cross-Platform
Embedded Linux
Native Android
Native iOS
Secure Authentication
Threat Modeling
Wi-Fi
Global Smartwatch Brand
Highlight Cover Smartwatch

A Fashion Smartwatch Shipped by the Millions

A global fashion brand’s smartwatches reached millions of wrists across several product generations, and they were designed to look like watches first.

Under the face they tracked health and activity, moved logs and firmware updates to a phone over Bluetooth, and ran on a battery sized for a fashion case.

For the wearer, that meant a watch chosen for how it looked that still did what a smartwatch does. It also meant pairing with every phone and OS version its wearers owned, each handling Bluetooth its own way, at a scale where a one-in-a-million quirk came up every day.

Connected Consumer Device
Health & Fitness
Post-Market
Design
Electronics
Embedded Software
Mobile Apps
BLE
BLE Optimization
Device Simulators
HIL Testing
Low-Power Design
Miniaturization
Native Android
Native iOS
OTA Updates
PCB Design
Hyperice
Highlight Cover Hyperice Core

A Meditation Device Built to Survive Its First Five Minutes

Hyperice’s Core™ Meditation Trainer is a handheld device you cup in both palms, with heart sensors in the handles and a pulse you breathe along with.

It reads heart rate and heart rate variability to tell when you have settled into a focused state, and the app’s guided sessions respond to that.

For someone who wonders whether they are meditating right, that means a device that can tell them. It also means a consumer product whose first act out of the box is updating its own firmware over Bluetooth, in a living room, where a failed update is a returned product.

Connected Consumer Device
Wellness
Post-Market
Electronics
Embedded Software
Mobile Apps
Biosensing
BLE
Native Android
Native iOS
OTA Updates
RF & Antenna Design
Sensor Integration
Kiddo Health
Goodparents

A Health Tracker Built for a Four-Year-Old’s Wrist

Kiddo began at GoodParents as a wristband for children ages 4 to 10, built to give parents real-time insight into their child’s health and wellbeing.

The band reads temperature, perspiration, heart rate, and motion, and the parent app turns those readings into scores for health, activity, sleep, and emotional wellbeing.

That means a parent sees how their child is sleeping and coping, along with how active they are. It also means sensors on a small child’s wrist, worn through play and sleep, have to read steadily enough to become a score a parent can trust.

Connected Consumer Device
Personal Health
In Development
Embedded Software
Mobile Apps
Security
Systems
Biosensing
BLE
Charge Management
Hardware Bring-Up
Low-Power Design
Native iOS
OTA Updates
Secure Authentication
Sensor Integration
Pocket Radar
Pocketradar

A Pro-Level Radar Gun That Lives on the Coach’s Phone

Pocket Radar makes radar guns used everywhere from MLB coaching staffs to youth teams.

The Smart Coach Radar™ sends every reading over Bluetooth to the Pocket Radar app, which records video with the speed embedded in it, calls the number out loud, and tracks results over time.

That means an athlete sees which pitch or swing produced which number and builds a record of progress. It also means every reading has to reach the app, even when a coach is running ten radars across a few shared iPads at the same practice.

Connected Consumer Device
Health & Fitness
Post-Market
Mobile Apps
Security
Systems
BLE
Handset Compatibility
Multi-Device Connectivity
Security Architecture
Would you like to see additional products?
Device-to-Cloud Capabilities

Connected products, engineered as one.

Punch Through can own every discipline, so each is built for the way the others behave inside one program. Explore our capabilities across the disciplines.

Talk to the Team That Builds for Scale

You don't need a finished plan or a clean starting point. Tell us where your program stands today and we'll take it from there.
Two people with a speaking bubble above them and one giving the thumbs up.
Calendar with phone notification icon
01
Quick Discovery Call
Share what you're building, timelines, and constraints. We'll confirm fit and the next best step.
Two people discussing with positive expressions
02
Team Consultation
We dig deeper into technical challenges, needs, and where we can add the most value.
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03
Scope & Kickoff
We align on milestones, documentation, and delivery. Then we get moving and keep you informed.
Start a Conversation
Happy to sign an NDA before we get into specifics. We reply within 1-2 business days.

Let's Talk About What You're Building

Tell us a little about your product and what you are looking for. One of us will get back to you within two business days. The next step is usually a 30-minute call.
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Meet the team
We’ve spent our careers around connected devices and the teams that build them. Clients tend to stick around and we’d like the chance to show you why.
Matt Rengo
Engineer turned business builder, he has helped clients shape connected products since our early days. The rest of the time he’s out on a mountain bike trail.
Matt Hilden
Longtime engineer across every part of a device, he listens first, then helps turn a half-formed idea into something buildable, fueled by Assam tea. After hours he restores old pinball machines.
Elaine Skaare
Master of project and risk management, she gets the right engineers in the room early. The curiosity she once pointed at rocks is now pointed at every connected product.