Wi-Fi

Wi-Fi Design & Engineering For Connected Medical Devices

Wi-Fi puts your device on someone else’s network. We engineer it for the networks it will actually meet.

Discuss your Wi-Fi Needs
Vignette Wifi Dark
Device-to-Cloud Capabilities

A Wi-Fi Connected System, Engineered As One.

Punch Through can own every discipline, so each is built for the way the others behave inside one program. Explore our capabilities across the disciplines.

Where Wi-Fi gets hard

The Network Is the Part You Don't Control.

Every Wi-Fi decision gets tested by a network you didn’t design.

Icon Wifi Protocol Strategy White

Connectivity Strategy

The wireless strategy you set now is the architecture every other layer has to live with.
Common Scenarios:
  • Choosing between Wi-Fi, BLE, cellular, or a multi-protocol approach for the use case
  • BLE-to-Wi-Fi commissioning architecture is about to lock
  • Topology (gateway vs direct-to-cloud) has to be decided before development commits
  • One radio may not cover the range, topology, and bandwidth the product needs
  • The wireless approach has to fit the power, size, and cost envelope
Icon Wifi Protocol Feasibility White

Feasibility & Risk

Before real capital commits, you need to know Wi-Fi will actually work in the environment.
Common Scenarios:
  • Wi-Fi performance isn’t proven in the RF environment the device will deploy into
  • Range, attenuation, and roaming behavior aren’t validated against the real deployment
  • Device-to-cloud reliability is unproven against real-time and security demands
  • The wireless approach hasn’t been validated before full development commits
  • The concept needs proving before major capital goes in
Icon Wifi Protocol Security Architecture White

Security Architecture

The Wi-Fi security architecture you design now is what the cybersecurity review will scrutinize later.
Common Scenarios:
  • The shared-network threat model has to be built into the architecture from the start
  • Certificate provisioning and lifecycle have to scale before manufacturing does
  • The authentication model has to hold across consumer, institutional, and clinical networks
  • 524B documentation needs to be generated during development, not assembled at submission
  • Wireless security architecture is being scoped before regulatory expectations are clear
Icon Wifi Protocol Power Management White

Power Architecture

The power architecture you lock in now is the budget Wi-Fi will be tested against in the field.
Common Scenarios:
  • Power budgets are being set before Wi-Fi’s real radio cost is modeled
  • Sleep and wake architecture is being scoped before the cloud session contract is defined
  • BLE and Wi-Fi duty cycles have to be coordinated in the power architecture
  • Battery life targets need validation against field-realistic usage before commit
  • Provisioning and reconnection power costs weren’t accounted for in the budget
Icon Wifi Protocol Cloud Architecture White

Cloud Architecture

The protocol layer above Wi-Fi is the architecture you lock first and live with longest.
Common Scenarios:
  • Cloud protocol choice (MQTT, HTTPS, WebSocket) is being made before the data model is clear
  • Session model and reconnection semantics weren’t designed for real-world connectivity gaps
  • Offline behavior and data sync have to hold without breaking cloud consistency
  • Certificate lifecycle and TLS termination weren’t architected for production scale
  • A protocol layer designed for a prototype hasn’t scaled with the product
Icon Wifi Protocol Provisioning White

Provisioning & Onboarding

Provisioning that works in the lab strands users in the field, and consumer and clinical networks break it differently.
Common Scenarios:
  • Provisioning breaks on networks with non-standard DHCP, ISP proxies, or captive portals
  • Network join completes but DNS, clock, or routing keeps the device offline
  • Clinical networks require credential management the device wasn’t designed for
  • The same device has to provision in both consumer homes and clinical environments
  • Users abandon setup because the onboarding flow doesn’t fit their environment
Icon Wifi Protocol Network Resilience White

Network Resilience

Devices that behave on a clean network behave unpredictably the first time they hit a real one.
Common Scenarios:
  • Devices lose data or behave unpredictably during network outages
  • Connection recovery after interruption requires manual intervention
  • Local buffering and retry logic weren’t designed for real network conditions
  • Firewall rules and DNS failures block device communication in the field
  • Performance degrades when the network is congested or signal is attenuated
Icon Wifi Protocol Fleet Management White

Fleet Operations

Operating a fleet of Wi-Fi devices is a different problem than shipping one, and the infrastructure usually lags.
Common Scenarios:
  • OTA firmware updates fail across the fleet because the rollout strategy wasn’t designed for scale
  • Devices in the field can’t be diagnosed because remote logging wasn’t built in
  • Fleet visibility is limited because device management wasn’t architected for production
  • No rollback strategy exists when an update introduces a regression
  • Manufacturing provisioning doesn’t scale to the fleet size the product is shipping into
Icon Wifi Protocol Clinical Deployment White

Clinical Deployment

Devices that pass lab validation stall when clinical engineering reviews how they actually behave on the hospital network.
Common Scenarios:
  • Clinical engineering surfaces network architecture assumptions that don’t hold
  • Hospital IT policies block or restrict device communication
  • Device performance degrades in clinical RF environments
  • Network segmentation requirements weren’t accounted for during architecture
  • Deployment slips when clinical constraints surface late in the program
Tell Us About Your Challenge

OUR APPROACH

We Engineer Wi-Fi as a Deployment Problem.

The radio is the easy part. The network it joins is the work.

The Problem

Wi-Fi gets handed off as connectivity. The decisions don't stay there.

When Wi-Fi gets treated as a deliverable, the architecture choices it forces (power, cloud session, security, fleet operations) get made inside other layers, by teams that don’t carry wireless authority. The wireless behavior the product ships is whatever those layers leave behind.

Vignette Wifi Challenge White
Vignette Wifi How We Engineer White

How We Engineer It

So we design for the network before we design the device.

A wireless strategy commits more than the radio. It commits the power architecture feeding the radio, the cloud session running over it, and the security architecture defending it. Those layers get engineered as one because the same engineers build them all.

What this looks like in practice:

  • Wireless strategy chosen against the use case and deployment environment, not the protocol the team knows best
  • Power architecture modeled against Wi-Fi’s real radio cost in field-realistic usage
  • Device-to-cloud protocol designed for the network conditions Wi-Fi will actually encounter in the field
  • Wireless security architected against the shared-network threat model and documented for FDA cybersecurity documentation (524B) as the work happens
  • Multi-protocol coexistence (BLE plus Wi-Fi) engineered as a single radio architecture
  • Fleet operations infrastructure built into the architecture from the start

The Results

The device that works in your lab works on their network.

Early Wi-Fi decisions hold all the way to deployment. The architecture goes to design freeze knowing what the field, the production scale, and the cybersecurity review will test it against, so the program stops relitigating wireless decisions late.

Vignette Wifi Results White

Why teams trust us

The Wi-Fi Work Behind Cleared Medical Devices.

Earned on hospital networks and in commercial buildings where Wi-Fi had to work on the first install.

Connectivity Depth

Hundreds of connected device programs across BLE, Wi-Fi, and cellular.

Fifteen years of wireless engineering have taught us the tradeoffs among them. We know when Wi-Fi is the right choice, when BLE is, and how to make both work in a single connected system.

That same cross-protocol view is why we engineer Wi-Fi knowing how a protocol-level decision moves through firmware, mobile, cloud, and security.

Vignette Wifi Connectivity White
Vignette Wifi Engineering White

CROSS-LAYER ENGINEERING

Wi-Fi engineered across every layer it reaches.

Wi-Fi shapes firmware, mobile, cloud, security, and the system architecture that holds them together. We build all of those layers, which means Wi-Fi decisions get made with full visibility into what every other layer requires, and the cross-layer problems Wi-Fi creates get resolved by the team that engineered them.

Proven in Regulated Products

Wi-Fi connected medical devices in production, cleared and shipping.

Wi-Fi runs in cleared connected medical devices deployed in clinical environments today. We engineer it to FDA and IEC 62304 from the first architecture decision, with traceability, risk control, and 524B cybersecurity documentation generated as the work happens.

Vignette Wifi Regulatory White
Vignette Clincian Doctor Review 3

Clinical Deployment

Wi-Fi engineered for the networks hospitals actually run.

Cleared connected medical devices we’ve engineered are running today on hospital networks, through clinical engineering review, MDS2 documentation, and the IT policies institutional environments enforce. That experience shapes how we architect Wi-Fi before clinical engineering ever sees the device.

Program Highlights

Wi-Fi Connected Products We’ve Delivered On

Here are a few of the products we’ve supported with Wi-Fi architecture, troubleshooting, and full-system integration.

Programs •
5

CLiC™ is Cardinal IG’s smart privacy glass, and after more than ten years of development it entered full-scale production in 2026.

A pane switches from clear to private in under a tenth of a second, with no tint or distortion, and ties into smart home and building control systems.

For a home or a hospital room, that means privacy on command with no blinds or drapes. It also means a window that is now a connected device, one that has to stay secure and keep working for as long as the glass does, and be built the same way for every manufacturer who puts it into a window, glass door, or glass partition.

Connected Smart Building System
Smart Building
Smart Home
Post-Market
Embedded Software
Containerized Architecture
Embedded Linux
OTA Updates
Wi-Fi
Yocto
Living room with a white couch and large windows showing before-and-after of CLiC Smart Privacy Glass—clear on one side, frosted on the other—with control panel overlay.

DermapenWorld’s Dp4™ microneedling pens are used in clinics around the world, all kept current through a companion app.

The Dp DOCK™ is where a pen sits between treatments. It syncs the pen to the app, installs firmware updates, watches its battery, and will not let it be stored with a needle cartridge attached.

For a practitioner, that means a pen that is current and ready for the next treatment without anyone thinking about it. It also means a dock that has to work with every version of the pen and app in the field, in a clinic where it will never get a second look.

Connected Clinical Device
Dermatology
Microneedling
Post-Market
IEC 60601
Electronics
Embedded Software
BLE
Legacy Device Support
Manufacturing Support
OTA Updates
PCB Design
RF & Antenna Design
Wi-Fi
Wireless Power Transfer
Case Study Hero Dermapen Dock

One in four angiography patients has chronic kidney disease, and the contrast dye that makes the procedure possible is hard on the kidneys.

Osprey Medical’s FDA-cleared DyeVert™ PLUS diverts part of the dye before it reaches the patient, cutting the amount delivered by about 40 percent with no loss of image quality, and tracks each patient’s cumulative dose against their kidney function in real time.

For those patients, that means a heart procedure with less risk of kidney injury. It also means a tablet talking wirelessly to bedside devices inside a cath lab, one of the noisiest radio environments in a hospital, where nothing can drop mid-procedure.

Connected Clinical Device
Cardiology
Monitoring
Post-Market
FDA Class II
FDA 510(k) Cleared
IEC 60601
IEC 62304
Electronics
Mobile Apps
Systems
Web Apps & Backends
BLE
Embedded GUI
Embedded Linux
Manufacturing Support
Mobile Device Management
Native iPadOS
OTA Updates
Qt
Remote Device Management
RF & Antenna Design
Osprey Medical’s DyeVert PLUS contrast reduction system, showing the catheter interface and monitor display used to reduce contrast dye exposure during procedures.

A smart building startup is developing an automation platform for commercial buildings, one that controls and monitors dense fleets of connected devices across facilities shared by many tenants.

For a building operator, the aim is one system running the connected devices of an entire property. It also means radio working through metal enclosures and motor interference at extreme device density, and a security model that has to hold across every tenant, device, and door it touches.

Connected Smart Building System
Smart Building
Proof of Concept
Security
Systems
BLE
BLE Optimization
Connectivity SDK
Cross-Platform
Embedded Linux
Native Android
Native iOS
Secure Authentication
Threat Modeling
Wi-Fi
Case Study Hero Conduit
Programs •
4
Cardinal Glass
Living room with a white couch and large windows showing before-and-after of CLiC Smart Privacy Glass—clear on one side, frosted on the other—with control panel overlay.

Smart Privacy Glass on a Scalable Embedded Linux Platform

CLiC™ is Cardinal IG’s smart privacy glass, and after more than ten years of development it entered full-scale production in 2026.

A pane switches from clear to private in under a tenth of a second, with no tint or distortion, and ties into smart home and building control systems.

For a home or a hospital room, that means privacy on command with no blinds or drapes. It also means a window that is now a connected device, one that has to stay secure and keep working for as long as the glass does, and be built the same way for every manufacturer who puts it into a window, glass door, or glass partition.

Connected Smart Building System
Smart Building
Smart Home
Post-Market
Embedded Software
Containerized Architecture
Embedded Linux
OTA Updates
Wi-Fi
Yocto
DermapenWorld
Case Study Hero Dermapen Dock

A Connected Docking Station for Clinical Microneedling Devices

DermapenWorld’s Dp4™ microneedling pens are used in clinics around the world, all kept current through a companion app.

The Dp DOCK™ is where a pen sits between treatments. It syncs the pen to the app, installs firmware updates, watches its battery, and will not let it be stored with a needle cartridge attached.

For a practitioner, that means a pen that is current and ready for the next treatment without anyone thinking about it. It also means a dock that has to work with every version of the pen and app in the field, in a clinic where it will never get a second look.

Connected Clinical Device
Dermatology
Microneedling
Post-Market
IEC 60601
Electronics
Embedded Software
BLE
Legacy Device Support
Manufacturing Support
OTA Updates
PCB Design
RF & Antenna Design
Wi-Fi
Wireless Power Transfer
Osprey Medical
Osprey Medical’s DyeVert PLUS contrast reduction system, showing the catheter interface and monitor display used to reduce contrast dye exposure during procedures.

Next-Generation Remote Management for a Cath Lab Device System

One in four angiography patients has chronic kidney disease, and the contrast dye that makes the procedure possible is hard on the kidneys.

Osprey Medical’s FDA-cleared DyeVert™ PLUS diverts part of the dye before it reaches the patient, cutting the amount delivered by about 40 percent with no loss of image quality, and tracks each patient’s cumulative dose against their kidney function in real time.

For those patients, that means a heart procedure with less risk of kidney injury. It also means a tablet talking wirelessly to bedside devices inside a cath lab, one of the noisiest radio environments in a hospital, where nothing can drop mid-procedure.

Connected Clinical Device
Cardiology
Monitoring
Post-Market
FDA Class II
FDA 510(k) Cleared
IEC 60601
IEC 62304
Electronics
Mobile Apps
Systems
Web Apps & Backends
BLE
Embedded GUI
Embedded Linux
Manufacturing Support
Mobile Device Management
Native iPadOS
OTA Updates
Qt
Remote Device Management
RF & Antenna Design
Stealth Building Startup
Case Study Hero Conduit

A Building Automation Concept Proven in the Real World in Weeks

A smart building startup is developing an automation platform for commercial buildings, one that controls and monitors dense fleets of connected devices across facilities shared by many tenants.

For a building operator, the aim is one system running the connected devices of an entire property. It also means radio working through metal enclosures and motor interference at extreme device density, and a security model that has to hold across every tenant, device, and door it touches.

Connected Smart Building System
Smart Building
Proof of Concept
Security
Systems
BLE
BLE Optimization
Connectivity SDK
Cross-Platform
Embedded Linux
Native Android
Native iOS
Secure Authentication
Threat Modeling
Wi-Fi
Would you like to see additional programs?

Ready to get started?

You don't need a finished plan or a clean starting point. Tell us where your program stands today and we'll take it from there.
Two people with a speaking bubble above them and one giving the thumbs up.
Calendar with phone notification icon
01
Quick Discovery Call
Share what you're building, timelines, and constraints. We'll confirm fit and the next best step.
Two people discussing with positive expressions
02
Team Consultation
We dig deeper into technical challenges, needs, and where we can add the most value.
Rocket launching with checklists background
03
Scope & Kickoff
We align on milestones, documentation, and delivery. Then we get moving and keep you informed.
Start a Conversation
Happy to sign an NDA before we get into specifics. We reply within 1-2 business days.

Contact Us

How can we help?

Share a few details about your project or challenge. We’ll confirm fit and the next best step within a couple of business days. NDA available.

Person fotoJason SheardTina Hanley
An outline of a bird flying with circuits come out of it.
Name